Aluminium Composite Panel
High-performance expanded metal panels engineered for architectural cladding applications that deliver exceptional strength, ventilation, and visual appeal. These panels are manufactured through a precision stretching process that creates a diamond-pattern mesh from solid metal sheets, providing superior structural integrity while maintaining lightweight characteristics and excellent airflow properties.
| Property | Standard | Premium | Fire-Rated |
|---|---|---|---|
| Total Thickness | 3mm, 4mm | 4mm, 5mm, 6mm | 4mm, 6mm |
| Aluminum Face Sheet | 0.21mm each side | 0.30mm each side | 0.30mm each side |
| Core Material | LDPE | LDPE | FR Mineral Core |
| Panel Weight | 5.5 kg/m² (4mm) | 6.8 kg/m² (4mm) | 8.2 kg/m² (4mm) |
| Max Panel Size | 1220x2440mm | 1500×4000mm | 1220x2440mm |
| Property | Value | Test Standard |
|---|---|---|
| Tensile Strength | ≥124 N/mm² | ASTM D638 |
| Flexural Strength | ≥61 N/mm² | ASTM D790 |
| Peel Strength | ≥6.5 N/mm | ASTM D1876 |
| Thermal Expansion | 2.4×10-5/°C | ASTM D696 |
| Fire Rating | Class A2-s1,d0 | EN 13501-1 |
| Weather Resistance | Pass 4000hrs | ASTM G155 |
| Finish Type | Thickness | Colors Available | Warranty |
|---|---|---|---|
| PVDF Coating | 25-30μm | 200+ Standard Colors | 20 Years |
| Polyester | 25μm | 100+ Standard Colors | 10 Years |
| Anodized | 15-25μm | Natural, Bronze, Black | 15 Years |
| Property | Performance | Test Standard |
|---|---|---|
| Fire Rating | Class A Non-combustible | ASTM E84 |
| Weather Resistance | 3000+ hours (Coated) | ASTM G155 |
| Salt Spray Resistance | 1000+ hours (AI/SS) | ASTM B117 |
| UV Stability | Excellent (Metal substrate) | ASTM G154 |
| Thermal Cycling | -40°C to +85°C | ASTM D4329 |
| Wind Load Capacity | Up to 2.5 kPa* | *Engineering required |
FAQs
Are Aluminum Composite Panels Fire Safe for Building Cladding?
Yes, aluminum composite panels can be fire-safe when you choose the right type for your building application. Fire-rated aluminum composite panels with mineral-filled cores meet stringent international fire safety standards, including Class A2-s1,d0 non-combustible rating. These panels are specifically designed for high-rise buildings and commercial cladding applications.
For maximum fire safety in building cladding:
- Choose fire-retardant core ACP panels for buildings over 18 meters
- Ensure compliance with local building codes and fire regulations
- Use proper installation methods with fire-rated mounting systems
- Consider aluminum honeycomb core panels for premium fire resistance
Standard polyethylene core panels may have restrictions in high-rise applications, so always consult building codes and fire safety engineers for your specific project.
How Long Do Aluminum Composite Panels Last on Building Facades?
Aluminum composite panels for cladding typically last 20-30 years with proper installation and minimal maintenance. The lifespan depends on several factors:
PVDF-coated aluminum composite panels offer the longest durability:
- 20-year manufacturer warranty against fading and chalking
- Superior weather resistance in harsh climates
- Excellent UV protection and color retention
Factors affecting ACP panel lifespan:
- Surface coating quality (PVDF lasts longer than polyester)
- Climate conditions and environmental exposure
- Installation quality and proper mounting systems
- Regular maintenance and cleaning schedules
Polyester-coated panels typically last 10-15 years, while anodized aluminum composite panels maintain their appearance for 15-20 years. Proper installation with adequate drainage and ventilation significantly extends panel life.
What is the Cost of Aluminum Composite Panel Cladding per Square Meter?
Aluminum composite panel cladding costs vary by quality, finish, and project size, typically ranging from budget-friendly to premium options. Here's a breakdown of ACP cladding costs:
Cost factors for aluminum composite panel cladding:
- Panel thickness (3mm, 4mm, 5mm, 6mm options)
- Surface finish type (PVDF, polyester, anodized)
- Fire rating requirements (standard vs. fire-rated cores)
- Custom colors vs. standard color options
- Project size and quantity discounts
Additional costs to consider:
- Installation and mounting systems
- Structural support and framing
- Transportation and handling
- Building permits and engineering
ACP offers excellent value compared to solid aluminum panels, natural stone cladding, or high-end fiber cement, providing superior aesthetics and performance at competitive pricing. Contact us for detailed project quotes and cost comparisons.
Can Aluminum Composite Panels Withstand High Winds and Weather?
Yes, aluminum composite panels are engineered to withstand high winds and severe weather conditions when properly installed with appropriate mounting systems. ACP panels offer excellent structural performance for building cladding applications.
Wind resistance capabilities:
- Wind load capacity up to 3.0 kPa or higher with proper engineering
- Lightweight construction reduces structural load on buildings
- High tensile strength (≥124 N/mm²) provides structural integrity
- Thermal expansion control prevents panel distortion
Weather resistance features:
- Corrosion-resistant aluminum construction
- UV-stable coatings prevent fading and degradation
- Moisture resistance with proper drainage systems
- Temperature cycling resistance from -40°C to +80°C
Critical installation requirements:
- Professional structural engineering for wind load calculations
- Proper mounting systems with thermal expansion joints
- Quality sealants and weatherproofing
- Regular inspection of fasteners and connections
For hurricane-prone or high-wind areas, consult with structural engineers to ensure proper panel selection and installation methods.
How Do You Install Aluminum Composite Panels for Building Cladding?
Aluminum composite panel installation requires professional expertise and proper mounting systems to ensure long-term performance and building code compliance. Here's an overview of the ACP installation process:
Common ACP installation methods:
- Rainscreen mounting system - Most popular for ventilated facades
- Cassette system installation - Pre-fabricated panels for faster installation
- Stick system method - Field-assembled for complex geometries
- Structural glazing system - Seamless appearance applications
Key installation steps:
- Structural assessment and engineering calculations
- Mounting framework installation with proper spacing
- Panel cutting and fabrication to precise dimensions
- Weatherproof sealing and joint treatment
- Quality inspection and testing
Professional installation benefits:
- Building code compliance and permit approval
- Proper wind load resistance and structural integrity
- Weatherproof installation preventing water infiltration
- Manufacturer warranty protection
DIY installation limitations: While possible for small projects, building facade installation requires knowledge of structural loads, thermal expansion, and weatherproofing. We strongly recommend professional installation for commercial cladding projects to ensure safety and performance.
